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Quality
Quality Policy
KAY KAY FLUID SEALS LIMITED shall design & manufacture products conforming to customer requirements through an effective quality system. It shall always strive to provide confidence, satisfaction and best service to its customers through continually improving its processes.
Inorder to supply flawless products to suit the highest performance specifications a rigorous quality assurance program is mantained and implemented at every step of our production process. It is our endeavour to automise each and every process to the maximum possible extent in order to achive zero defect quailty products.
A brief outline of quality assurance process is as below :-
Raw Material Inspection :- Every lot of incoming raw materials are tested on sampling basis. A complete inhouse lab is there for testing incoming raw polymer,carbons,chemicals,steel sheet and spring wire. All materials are stored batchwise on first in first out basis.
Inprocess Inspection :- Stringent quality checks are there at each and every process - right from preparation of polymer batches / metal preparation till completion of finished products. Each and every polymer batch is lab tested before it goes into production. All metal preparations are tested for rustfreeness,surface roughness,adhesive coating prior to going in for production.
During production and finishing all the components are constantly checked for dimension/profile visual and other specification compliance.

We have tooling monitoring program wherin all tools are checked befor and after production for cleanliness and dimensional/profile accuracies.

Visual/Laboratory/Dimensional inspection :- All finished products are checked visually under dynascope and subjected to dimensional inspection on sampling basis. Laboratory tests are also conducted on the finished products.
All products can be traced from a unique batch number which is alloted from the time of production and is mantained till despatch. Any despatched material can be traced from the invoice number as to when it was manufactured etc.
Typical Test Facilities
available inhouse

Speciality oil Seals Testing Machines
available inhouse
Rheometer
Lip opening pressure test rig
Viscometer
Endurance test rig
Rubber carbon dispergrader
Lip radial load test rig
Computerised Tensile Strength test machine
Torque test rig
Heat ageing test apparatus
oil seal profile projector
Cold temperature test apparatus
 
Spring wire tensile strength test machine.
 
Malleability/ Ductility test equipments
 
Rubber & Metal hardness testers.
 
Specific gravity test apparatus
 
Ash Content test apparatus
 
Melting point test apparatus
 
pH Meter
 
Chemical composition test facilities.
 
TYPICAL PROCESS FLOW DIAGRAM for
oil Seal & Rubber to Metal Bonded Parts
more...
TYPICAL PROCESS FLOW DIAGRAM for
Orings and Molded Rubber Components
more...

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